External Thermoplastic Splints

External Thermoplastic Splints Specification

Storage Instructions
Store in Cool, Dry Place, Avoid Direct Sunlight

Shelf Life
2-3 Years

Instruments Type
Orthopedic Splint

Measurement Range
Customizable

Accuracy
Precisely fits anatomical contour

Features
Re-mouldable, Breathable Perforations, Lightweight, Rigid After Setting

Usage Type
Reusable

Function
Immobilization, Support and Protection

Equipment Type
External Thermoplastic Splints

Material
Low Temperature Thermoplastic Sheet

Condition
New

Technology
Mouldable by Heat

Portable
Yes

Wall Mounted
No

Real-Time Operation
Yes (During Moulding)

Noise Level
Silent

Operating Type
Manual

Use
Orthopedic Support, Fracture Immobilization

Dimension (L*W*H)
Customized as per Patient

Weight
Lightweight

Color
White/Opaque

Thickness
1.6 mm / 2.4 mm / 3.2 mm (varied options)

Latex Content
Latex Free

Edge Finish
Smooth to Prevent Skin Irritation

Activation Temperature
~60°C - 70°C

Hardening Time
3-5 Minutes After Cooling

Perforation Pattern
Optional: Solid/Perforated

Skin Compatibility
Hypoallergenic

Conformability
Excellent, Easily Shaped over Joints

Cleaning Method
Washable with Mild Soap & Water

About External Thermoplastic Splints

External Thermoplastic Splints

External thermoplastic splints are orthopedic devices designed to provide customizable support and immobilization for various musculoskeletal injuries or conditions. These splints are made from lightweight, moldable materials that become soft and malleable when heated, allowing them to be molded directly to a patients body for a precise fit. They are particularly useful for upper limb fractures and injuries, offering a lightweight alternative to plaster casts.

Thermoplastic splints can be customized to fit specific needs, such as maintaining the hand and fingers in a reflex-inhibiting position or keeping the wrist in a neutral position to help reduce spasticity. They are available in different forms, including sheets, strips, and precut options, which offer varying levels of customization and waste reduction.

When using thermoplastic splints, factors like perforation level and thickness are important. Higher perforation levels make the splint lighter and more comfortable, suitable for smaller body parts, while lower perforation levels provide more stability for larger body parts needing more support. The thickness of the material ranges from 1.6mm to 4.0mm.

Thermoplastic splints can be categorized based on resistance to stretch (RTS): Maximum, Moderate, or Minimum. Maximum RTS materials are best for beginners or infrequent splinters, requiring constant handling and continual effort to contour. Moderate RTS materials are highly versatile, achieving good fit with light handling and pulling, suitable for most splints. Minimum RTS materials require a light touch to stretch or fold and are great for experienced splinters.

For external nasal splints, its important to follow specific instructions. For example, CHOYTONG Thermoplastic Nasal Splints should not be placed in water hotter than 80C and should not stay in hot water for more than 10 minutes. Users have reported that these splints can be challenging to mold and set and may poke the eyes, but they can be reused by reheating them.

Exceptional Conformability and Comfort

Our external thermoplastic splints offer superior moldability, ensuring an exact anatomical fit over even the most complex joint shapes. The smooth edge finish and hypoallergenic, latex-free material minimize the risk of irritation, making them particularly suitable for sensitive or long-term applications.

Rapid and Precise Immobilization

These splints are activated at a low temperature (60C-70C) and become rigid within 3-5 minutes after cooling. This quick setting enables timely support during emergencies and routine orthopedic care, providing immediate protection and immobilization for fractures and soft tissue injuries.

Customizable and Versatile Orthopedic Solution

Available in various thicknesses, perforation patterns, and customizable dimensions, the splints can be tailored to each patient's requirements. Re-mouldable, lightweight, and breathable options make them ideal for different clinical scenarios, while easy cleaning ensures continued hygiene during repeated use.

FAQ's of External Thermoplastic Splints:

Q: How are external thermoplastic splints used in orthopedic care?

A: These splints are heated to their activation temperature (around 60C-70C), then molded over the affected area to conform precisely to the patient's anatomy. They harden within 3-5 minutes after cooling, providing rigid immobilization for fractures, sprains, or post-surgical support.

Q: What options are available in terms of thickness and design?

A: The splints come in three thickness options: 1.6 mm, 2.4 mm, and 3.2 mm, with both solid and perforated patterns available. This allows clinicians to choose the best combination of rigidity and breathability for individual patient needs.

Q: When should thermoplastic splints be used instead of traditional plaster casts?

A: Thermoplastic splints are preferable when precise anatomical fit, lightweight comfort, and the need for re-mouldability are important. They are ideal for both acute injury immobilization and long-term orthopedic support, and can be removed, adjusted, or reapplied as needed.

Q: Where can these splints be applied on the body?

A: The customizable size and excellent conformability allow the splints to be used on various body parts, including the wrist, hand, fingers, ankle, and foot. They are particularly effective for areas requiring detailed joint immobilization.

Q: What is the process for cleaning and maintaining these splints?

A: The splints can be cleaned by washing with mild soap and water, then air-dried. Their durable, latex-free material ensures hygiene and reusability while preventing skin reactions, making maintenance straightforward for patients and caregivers.

Q: What are the main benefits of using external thermoplastic splints?

A: Key advantages include fast application, custom fit, re-mouldability, lightweight portability, hypoallergenic composition, and the option for breathability. Their precise immobilization improves patient comfort and promotes better clinical outcomes.